Wire Stripper/Cutter

Technical Description of Wire Stripper/Cutter

A wire stripper is a specialized hand tool designed for precisely and efficiently removing the insulation from electrical wires. It is an essential tool in electrical work, electronics assembly, automotive repair, and various other industries where wires need to be prepared for connection.

Types of Wire Stripper:

  1. Wire Stripper

  2. Auto Wire Stripper

Key Components:

  1. Handle: The handle of a wire stripper provides a comfortable grip for the user and houses the mechanisms for adjusting the cutting blades.

  2. Cutting Blades: Wire strippers feature sharp cutting blades made of hardened steel or other durable materials. These blades come in various shapes and sizes to accommodate different wire gauges and insulation types.

  3. Adjustment Mechanism: Wire strippers often have an adjustment mechanism that allows the user to set the cutting depth or gauge size. This ensures precise and consistent stripping without damaging the conductor.

  4. Stripping Jaws: Located at the tip of the tool, the stripping jaws are designed to grip the wire securely while the insulation is removed. They may have serrated edges or grooves to improve grip and prevent slippage during stripping.

  5. Insulation Cutter: Some wire strippers also include a built-in insulation cutter, typically located near the pivot point of the handles. This feature allows users to trim the insulation cleanly and quickly without switching tools.

Operation:

  1. Select Wire Gauge: Adjust the wire stripper's cutting blades to the appropriate gauge size for the wire being stripped. This ensures that only the insulation is removed, leaving the conductor intact.

  2. Position Wire: Insert the end of the wire into the stripping jaws, ensuring that the insulation extends slightly beyond the blades.

  3. Apply Pressure: Squeeze the handles of the wire stripper to engage the cutting blades with the insulation. Apply steady pressure while rotating the tool around the wire to ensure a clean and even strip.

  4. Remove Insulation: Once the insulation has been scored all around the wire, pull it away from the conductor using the wire stripper's jaws or by hand. Dispose of the removed insulation properly.

  5. Trim Excess Insulation: If necessary, use the built-in insulation cutter or a separate cutting tool to trim any excess insulation from the wire end.

Safety Considerations:

  • Always wear appropriate personal protective equipment, such as safety glasses and gloves, when using wire strippers.

  • Exercise caution to avoid cutting or nicking the conductor while stripping insulation.

  • Keep fingers and other body parts clear of the cutting blades during operation to prevent injury.

Conclusion:

In conclusion, wire strippers are indispensable tools for efficiently and precisely stripping insulation from electrical wires. With their ergonomic design, adjustable features, and sharp cutting blades, wire strippers enable users to prepare wires for connection with ease and accuracy, making them essential assets in various industries and applications.

Wire Stripper

About:

  • A wire stripper is a specialized tool used for removing the insulation from electrical wires without damaging the wire itself. It consists of two handles with a cutting blade and a V-shaped notch in between.

  • It ensures precise and efficient stripping, preventing any accidental damage to the wire.

Specifications:

  • Head Materials used: hardened steel, high-grade alloys or high-quality carbon steel.

  • Handle Materials: insulation or ergonomic grips for comfort and safety during use.

  • Wire cutting capabilities: Thin wire used in electronics (e.g., 30 SWG), to thicker wires used in household electrical wiring (e.g., 10 SWG) 

Parts of Wire Stripper:

  • Spring loaded locking mechanism.

  • Adjustment screw.

  • PVC insulated handle.

  • nickel-chromium plated rivets

  • heat treated stripping mechanism.

Uses & Applications:

  • Cutting, stripping

Auto Wire Stripper

About:

  • An automatic wire stripper is a tool engineered to swiftly and effortlessly strip the insulation from wires of different sizes. A

  • Automatic wire strippers feature a self-adjusting mechanism that adapts automatically to the diameter of the wire.

Specifications:

  • Head Materials used: hardened steel or high-grade alloys.

  • Handle Materials: insulation or ergonomic grips for comfort and safety during use.

  • Wire cutting capabilities: Thin wire used in electronics (e.g., 30 SWG), to thicker wires used in household electrical wiring (e.g., 10 SWG)

  • Power Source: Auto wire strippers can be powered by electricity, batteries, or pneumatic systems, depending on the model.

  • Size: Approximately 185mm 

Parts of Wire Stripper:

  • Stripping Port

  • Adjustment Knob (Velocity Adjustment)

  • Cutting mouth

  • Return spring lever.

  • Rivets and handle

  • nonslip handle.

Uses & Applications:

  • Cutting, stripping, automotive repair, electronics manufacturing, and other industries require efficient wire stripping methods.